![]() Spark plug partially fouled or in poor condition.ĥ. ENGINE STARTS BUT RUNS IRREGULARLY OR MISSES 1. Water or dirt in the fuel system and/or carburetor. Spark plug partially fouled or in poor condition.ģ. Faulty cords or plugs Club Car DS Gas Models Club Car Wiring Diagram DS 1984-1985 Gas ModelĬlub Car Forward/Reverse Assembly (Gas Model)Ī replacement for this F/R switch available on Amazon Troubleshooting Guide For Club Car DS Gas Models SYMPTOM POSSIBLE CAUSES ENGINE IS HARD STARTING 1. Charger faulty, not producing full outputģ. Charger not receiving 115/120 volts, 15 ampsĢ. Charger plug not fully engaged with receptacle On Board Fuse 1. Loose wires at F/R Switch, receptacle, or battery 1. suspect continuity of switch contacts Cart not charging completely Charger Connections 1. Switch not actuating properly Forward/Reverse Switch 1. Stuck accelerator brush Cart goes forward but not in reverse - or cart goes in revers and not forward Forward/Reverse Anti-ArcingĢ. Misadjusted or bent accelerator rod Speed Controller 1. Solenoid contacts welded in closed position Accelerator Linkage 1. Flat or underinflated tires Cart runs in first speed when F&R switch is in forward or reverse with key switched off Solenoid 1. ![]() Improper adjustment on accelerator rod Motor Loose cablesģ, Dirty commutator Brakes 1. Batteries not fully charged Accelerator Linkage 1. Contacts corroded, burned, or worn Batteries 1. Loose or broken resistor Cart Runs Slow Speed Controller 1. Brush or contacts corroded, burned, or wornģ. Failed contacts Cart Skips One Or More Speeds Speed Controller 1. Failed solenoid coil Vehicle will not run - "solenoid clicks" Forward/Reverse Switch 1. ![]() Accelerator rod disconnected or loose Speed Controller Micro Switch 1. Cam not Activating Micro Switch Accelerator Linkage 1. Failed switch Forward/Reverse Anti-Arcingģ. Discharged batteries Key Switch 1, Loose wiresĢ. Typical Diagram For Club Car DS Electric V-Glide 1995-2002 Troubleshooting Guide For Club Car DS Electric Models SYMPTOM PROBLEM AREAS POSSIBLE CAUSES Vehicle will not run - no "solenoid click" Batteries 1. If you’re unsure about anything, it’s always best to consult with a professional. Remember, always refer to the specific wiring diagram for your model and year of Club Car. If it’s severely damaged or burnt, you’ll need to replace the entire wire. If it’s a simple cut or fray, electrical tape may be enough to fix it. Repair or Replace: If you find a faulty wire, you can either repair it or replace it. ![]() This will tell you if there is a break in the wire that isn’t visible. Test the Wiring: If you have a multimeter, you can test the wiring for continuity.Look for any obvious signs of damage like cuts, frays, or burns. Trace the Wiring: Starting at the source (the battery), follow the wiring to the component that isn’t working.This will show you the correct path for all the wiring and which color wires go to each component. Refer to the Diagram: Refer to the wiring diagram for your specific model of Club Car.For example, if the headlights aren’t working, the problem is likely in the wiring to the headlights. Check if any systems are not working correctly. Identify the Problem: If you haven’t already, identify where the problem is occurring.This will prevent any accidental shorts or shocks. Disconnect the Battery: Always do this before working on any electrical system.I have taken all the old Club Car wiring diagrams standards and redrawn them to be easily read so you can trace out any faulty wiring on your cart with minimum effort. These distinctions are crucial when it comes to troubleshooting your cart. Club Car Golf carts have undergone numerous transformations since 1975, and while the fundamental electrical design has remained relatively unchanged, there are minor differences. ![]()
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